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One-Stop Custom Cold Forging Services

LCW has focused on the cold forging field for twenty years, mastering core technologies in multi-station cold forging and precision cold extrusion. We select specific alloy materials, and our team of professional engineers precisely controls the degree of deformation and mold precision to achieve ideal plastic deformation of materials at room temperature, ensuring grain refinement and excellent surface quality of the forgings. Relying on advanced cold forging production lines and a comprehensive quality system, we provide full-process cold forging solutions—from mold design to finished product delivery—for industries such as automotive components and electronics. We welcome you to provide product drawings, and we will provide professional process analysis and rapid quoting services.

  • 20 Years of professional cold forging manufacturing experience
  • Equipped with multi-station cold forging forming equipment and precision mold systems
  • Achieves ±0.01mm cold forging processing precision
  • ISO9001 & IATF16949 Quality System Certified
  • Provides full-process supporting services for cold forging and precision machining
  • One-stop cold forging solutions supporting rapid delivery

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ISO

9001:2015 Certified

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40+

Forging Equipment

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5000+

Global partners

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20,000+

Cold Forged Parts Produced Monthly

OLIGHT
BYD
Dongguan Taidu Industrial Co., Ltd.
Foxconn
Lingyi Technology (Shenzhen) Co., Ltd.
Sany Heavy Industry
Shenzhen Huasi Xu Technology Co., Ltd.
Absen Optoelectronics Co., Ltd., Shenzhen
Xidesheng
Zhuhai Blueprint Sports Technology Co., Ltd.

Our Metal Cold Forging Processes


LCW focuses on advanced cold forging forming technology, providing comprehensive solutions covering cold die forging, cold extrusion, cold heading, cold sizing, warm-cold composite forging, and multi-station cold forging. We are committed to achieving precision plastic forming of metals at room and medium-low temperatures, providing customers with high-precision, high-strength custom components with excellent material utilization.

Cold Die Forging

Cold Die Forging

Cold die forging is a precision process involving high-pressure forming in closed molds at room temperature, capable of achieving extremely high dimensional accuracy and surface quality. This technology results in dense part structures and complete metal flow lines, making it particularly suitable for fields with high precision requirements such as gears and high-strength structural parts.

Ultra-high dimensional accuracy

Excellent surface quality

Dense and uniform structure

Complete metal flow lines

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Cold Extrusion

Cold Extrusion

Cold extrusion creates parts with specific cross-sectional shapes by causing metal to flow directionally within a mold cavity. This process offers high material utilization, is capable of manufacturing shafts and sleeves with complex cross-sections, and significantly enhances material strength.

High material utilization

Capability for complex cross-sections

Suitable for mass production

Significant strength enhancement

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Cold Heading

Cold Heading

Cold heading efficiently produces standard parts like fasteners and connectors, as well as irregularly shaped parts, by locally upsetting metal wire. This process features high production efficiency, achieves near-net shaping, and offers obvious cost advantages.

High production efficiency

Significant cost advantages

Near-net shaping

Applicable to standard and irregular parts

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Cold Sizing (Precision Pressing)

Cold Sizing (Precision Pressing)

Cold sizing is a precision step for the final dimensional calibration and surface optimization of cold forged parts. By precisely controlling pressure, it can further improve the precision and surface quality of key areas, reducing the need for subsequent machining.

Strict tolerance control

Excellent surface quality

Reduced subsequent machining

Improved assembly precision

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Warm-Cold Composite Forging

Warm-Cold Composite Forging

This innovative process combines the forming advantages of warm forging with the precision advantages of cold forging. Main deformation is completed at medium temperatures, followed by cold forging for precision sizing of key areas. It is particularly suitable for parts with complex structures and extremely high requirements for local precision.

Combines advantages of warm and cold processes

Capability for complex structure forming

High precision in key areas

Excellent comprehensive performance

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Multi-station Cold Forging

Multi-station Cold Forging

Through automated station transfer, multiple cold forging steps are completed continuously on a single machine. This technology offers high production efficiency and good consistency, making it suitable for the mass manufacturing of complex structural parts requiring multi-step forming.

Automated production

Good quality consistency

High production efficiency

Capability for complex part manufacturing

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From Prototype Design to Manufacturing


LCW is your trusted partner for one-stop custom cold forging, offering full-process services from concept design to mass production. Relying on rich cold forging experience, mature process plans, efficient production workflows, and a professional engineering team, we are dedicated to helping you transform design concepts into high-quality finished cold forged parts.

Cold Forged Prototype Development

Cold Forged Prototype Development

Through LCW's professional cold forging service, you can obtain high-precision cold forged prototypes within 5-7 working days. With extensive cold forging process experience, we ensure design concepts are verified quickly and accurately, providing a reliable basis for subsequent production.

20+ years professional experience

Rapid process analysis & quote

Competitive pricing

5-7 day rapid prototype delivery

Small Batch Cold Forging Production

Small Batch Cold Forging Production

We are equipped with multiple multi-station cold forging machines and precision mold manufacturing capabilities, enabling us to produce cold forged parts with complex structures and strict precision requirements. Through a comprehensive cold forging process control system and thorough quality inspection, we ensure every product meets design requirements.

Flexible production scheduling

100% quality inspection guarantee

Free process analysis

Advanced equipment support.

Mass Cold Forging Manufacturing

Mass Cold Forging Manufacturing

LCW leverages mature batch cold forging solutions, a perfect quality management system, and supply chain integration capabilities to provide customers with large-scale cold forged part production services. We achieve more competitive mass manufacturing costs while guaranteeing product quality stability.

Cost advantages of scale

Stable quality consistency

Comprehensive first-article inspection

Serving 5000+ global clients

Why Choose Us for Cold Forging Services


LCW focuses on the metal cold forging field, providing full-process solutions from precision forging formation to surface treatment. Relying on professional cold forging processes and a mature quality control system, we are committed to creating metal components with excellent mechanical properties, high dimensional accuracy, and outstanding consistency for our customers.

Professional Cold Forging Technology Accumulation

Professional Cold Forging Technology Accumulation

We possess over twenty years of cold forging process experience, mastering core technologies such as multi-station cold forging, cold extrusion, and cold sizing. Based on a deep understanding of the technical requirements for precision components in various industries, we can provide professional cold forging solutions from sample development to mass production for fields such as automotive, electronics, and precision instruments.
Advanced Cold Forging Equipment System

Advanced Cold Forging Equipment System

We are equipped with multi-station cold forging machines, precision cold heading machines, and fully automated cold extrusion production lines. Combined with professional mold design and manufacturing capabilities, we ensure every part achieves high-precision forming and stable mass production, meeting the processing requirements of different specifications of cold forged parts.
Personalized Cold Forging Custom Solutions

Personalized Cold Forging Custom Solutions

We provide comprehensive cold forging process customization services, optimizing material deformation rates, mold structures, and process parameters according to customer needs to precisely control the dimensional accuracy and mechanical properties of the parts. Whether for small-batch trials or large-scale production, we ensure the consistency and reliability of product performance.
Comprehensive Cold Forging Quality

Comprehensive Cold Forging Quality

Assurance Every batch of cold forged parts undergoes strict dimensional inspection, mechanical property testing, and surface quality checks, fully complying with international quality standards and industry regulations. We have established a comprehensive quality traceability system and passed multiple international certifications, ensuring factory products possess excellent reliability and durability.

Four Steps to Work With Us


LCW leverages deep industry accumulation to provide professional and efficient solutions for rapid prototyping and small-batch production. We break down the innovation process into four clear, efficient stages to ensure smooth project progression from concept to finished product.

Upload your design

Upload your design

Submit your CAD file and clear request for quotation (RFQ) online, and start the process immediately.
Analysis and quotation

Analysis and quotation

We will conduct a manufacturability analysis based on your design and provide transparent and detailed pricing and manufacturing recommendations.
Put into production

Put into production

Our professional team selects suitable technologies and materials, and strictly manufactures your parts according to specifications.
Quality Inspection and Shipping

Quality Inspection and Shipping

Each product undergoes comprehensive quality inspection to ensure timely delivery after passing the standards.

Core Advantages of Our Cold Forging Services


LCW has focused on the cold forging field for 20 years. Relying on a professional process system and strict quality control, we provide cold forged part solutions with excellent dimensional accuracy and long-term reliability for industries such as automotive and precision instruments through room-temperature precision forming and work-hardening technology.

Material Performance Optimization

Material Performance Optimization

Utilizing the work-hardening effect of the cold forging process, we precisely control deformation parameters at room temperature to significantly enhance part strength, hardness, and wear resistance, ensuring products achieve superior comprehensive mechanical properties.
Structural Integrity Assurance

Structural Integrity Assurance

Through multi-station cold forging technology, we achieve a perfect match between metal fiber flow direction and part shape, forming continuous and complete metal flow lines. This effectively eliminates internal material defects, creating precision components with dense structures and high reliability.
Flexible and Efficient Production

Flexible and Efficient Production

Equipped with a full series of cold forging equipment from single-station to multi-station, we can meet production demands for different batch sizes and precision requirements, providing specialized cold forging solutions for various precision structural parts.
Professional Material Application

Professional Material Application

We have deeply mastered the cold forging characteristics of various metal materials. Based on rich process data accumulation, we can recommend optimal material schemes according to product service conditions, possessing deep technical accumulation in the cold forging of multiple alloy materials.
Full-Process Quality Control

Full-Process Quality Control

We have established a comprehensive cold forging process management system. From raw material intake to the final finished product, strict quality control is implemented at every link, ensuring products fully meet design requirements through multiple inspection methods.
Comprehensive Benefit Optimization

Comprehensive Benefit Optimization

Through process innovation, we increase material utilization to over 95%, achieving "near-net shaping." This significantly reduces subsequent machining steps, providing customers with the most cost-effective cold forged product solutions.

Custom Cold Forged Parts Display


Welcome to browse our classic cold forging cases accumulated over 20 years. These cases demonstrate the high-precision components and prototype samples we have manufactured for leading customers in various industries.

Cold Forging Tolerances and Standards


LCW focuses on the precision cold forging forming field, providing professional solutions from prototype development to mass production. Relying on mature multi-station cold forging and cold sizing processes, we can achieve precision tolerances of ±0.1mm, ensuring parts fully meet standards in material density, mechanical properties, and dimensional stability.

Tolerances and standards

Parameter

Specification

Material Thickness Range

0.5mm~180mm

Max Cold Forging Size

400mm*400mm*150mm

Weight Range

1~20kg

Dimensional Tolerance

±0.05mm~0.3mm

Equipment Closing Force

50~4000Tons

Batch Capability

10 ~ 20,000 pieces

Heat Treatment

T4, T5, T6 full series heat treatment

Secondary Processing

One-stop solutions: CNC machining, surface treatment, etc.

Cold Forging Materials


LCW focuses on cold forging technology, relying on advanced cold forging processes to provide you with high-performance, high-precision custom cold forged part solutions. The parts we manufacture possess excellent dimensional stability and surface quality, widely used in automotive, precision instruments, and electrical/electronic fields.

Aluminum

Aluminum Alloy

Copper

Brass

Aluminum

Aluminum

Aluminum materials can achieve higher strength and better surface quality through cold forging. The aluminum cold forgings we provide have good dimensional stability and mechanical properties, widely used in precision structural parts and load-bearing components.

Materials: 1060, 1050, 1100

Lead Time: Approx. 7–10 working days

Tolerance: ±0.1mm

Max Size: Generally up to 400×400×150mm (depending on mold)

Post-Processing: Heat treatment, shot blasting, CNC machining, anodizing, sandblasting

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Aluminum Alloy

Aluminum Alloy

Aluminum alloys can fully utilize their alloying element advantages through cold forging to obtain excellent comprehensive performance. Our cold forging technology ensures products combine high strength and high precision, suitable for fields with strict performance requirements.

Materials: 7075, 7050, 6061, 6082, 6063

Lead Time: Approx. 7–10 working days

Tolerance: ±0.1mm

Max Size: Generally up to 400×400×150mm (depending on mold)

Post-Processing: Heat treatment, shot blasting, CNC machining, anodizing, sandblasting

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Copper

Copper

Copper materials can obtain better conductivity and surface precision through cold forging, while improving part strength and hardness. Widely used in electronic connectors, precision conductive components, and other fields.

Materials: H70,H80,H90,C2600,C2680

Lead Time: Approx. 10 working days

Tolerance: ±0.4mm

Max Size: Generally up to 400×400×150mm (depending on mold)

Post-Processing: Annealing, shot blasting, machining, polishing, electroplating, passivation

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Brass

Brass

Brass can significantly improve part strength and surface quality through cold forging while maintaining good conductivity. Suitable for precision electronic components, electrical connectors, and other products.

Materials: H62, H65,H68, H90, C2700,C5210

Lead Time: Approx. 10 working days

Tolerance: ±0.4mm

Max Size: Generally up to 400×400×150mm (depending on mold)

Post-Processing: Annealing, sandblasting, polishing, machining, oxidation treatment

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Surface Treatments for Cold Forging


LCW provides professional surface treatment services tailored to the characteristics of cold forged parts. Through precision machining and surface treatment technology, we further enhance the corrosion resistance, wear resistance, and aesthetics of cold forged parts while maintaining their work-hardening advantages.

Anodizing

Shot Blasting

Blackening (Black Oxide)

Electroplating

Spraying

Anodizing

Anodizing

A surface treatment process designed specifically for aluminum alloy cold forgings, generating a dense oxide film on the part surface through a precisely controlled electrolytic process. This treatment significantly improves surface hardness while maintaining the excellent dimensional accuracy of the cold forged part.

Applicable Material: Aluminum alloy cold forgings

Effect: Significantly increased surface hardness, multiple colors available

Core Advantages: Enhanced corrosion resistance, improved wear performance, durable and aesthetic

Typical Applications: Aerospace parts, automotive precision components, sports equipment

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Shot Blasting

Shot Blasting

A surface strengthening process designed for the structural characteristics of cold forgings. By precisely controlling shot parameters, a uniform compressive stress layer is formed on the part surface, effectively improving fatigue strength while maintaining the dimensional stability of the cold forged part.

Applicable Material: Various metal cold forgings

Effect: Uniform surface texture, good cleanliness

Core Advantages: Improved fatigue strength, enhanced wear resistance, improved coating adhesion

Typical Applications: Precision engine components, transmission parts, instrument components

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Blackening (Black Oxide)

Blackening (Black Oxide)

Uses a special chemical process to generate a dense oxide layer on the surface of aluminum-type cold forgings. This not only provides effective rust protection but also maintains the original precision of the cold forged part, making it particularly suitable for precision transmission parts.

Applicable Material: Aluminum-type cold forgings

Effect: Deep black appearance, uniform film layer

Core Advantages: Excellent rust prevention, reduced friction coefficient, precision retention

Typical Applications: Precision transmission parts, hydraulic components, fixtures

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Electroplating

Electroplating

Provides professional electroplating solutions based on the usage requirements of the cold forged part. Through precise control of process parameters, we ensure a strong bond between the coating and the substrate, providing protection without altering the precision tolerances of the cold forged part.

Applicable Material: Various metal cold forgings

Effect: Uniform and dense coating, lasting metallic luster

Core Advantages: Excellent corrosion resistance, increased surface hardness, extended service life

Typical Applications: Electronic connectors, precision instrument parts, automotive components

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Spraying

Spraying

Professional spraying solutions developed for cold forged parts. Through strict pre-treatment and precise coating control, comprehensive protection is provided for the parts while meeting different aesthetic needs.

Applicable Material: Various metal cold forgings

Effect: Smooth and uniform coating, rich color selection

Core Advantages: Long-term corrosion protection, excellent weather resistance, beautiful appearance

Typical Applications: Instrument housings, electronic equipment parts, outdoor equipment parts

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Application of Cold Forging


LCW has won the trust of global customers with outstanding cold forging technology, focusing on providing high-precision cold forging solutions. Our cold forged parts possess excellent dimensional accuracy and surface quality, widely used in automotive, precision instruments, and high-end equipment manufacturing fields.

Automobile

Supplying high-strength, durable metal parts for the automotive sector.

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Aerospace

Manufacturing lightweight, precision-engineered components that meet strict aviation standards.

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Consumer Electronics

Providing tight-tolerance metal housings and intricate internal parts.

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Motorcycle

Producing performance-critical parts built for speed, safety, and endurance.

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Bicycle

Delivering lightweight and high-strength metallic components for optimal riding efficiency.

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Outdoor Activities

Creating robust gear and structural components designed to withstand extreme environmental conditions.

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New Energy

Machining specialized metallic parts essential for advanced battery brackets and power systems.

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Robot

Engineering exacting parts crucial for the precise movement and structural integrity of robotic systems.

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Automated Equipment

Forging and machining complex components that drive efficiency in industrial automation.

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Mechanical Equipment

Supplying heavy-duty, wear-resistant metal parts for rigorous industrial machinery applications.

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Customer Testimonials


LCW has over twenty years of professional experience in the cold forging field, with a service network covering major industrial countries. We believe real customer feedback is the best standard for testing our professional capabilities.

Daniel Foster

Daniel Foster

Electronics Connector Technical Director

The 5G equipment copper alloy connector cold forging solution provided by LCW showed excellent craftsmanship. In the cold forging forming process of precision connectors, they ensured the product achieved excellent conductivity and mechanical strength through precise mold design and professional process control. Their engineering team showed outstanding micro-forming capabilities when dealing with the challenge of processing micro connector pins.

Olivia Chen

Olivia Chen

Consumer Electronics Production Manager

LCW demonstrated professional technical strength in the cold forging of smartphone aluminum alloy structural parts. They have a deep understanding of the cold forging process for consumer electronics exterior parts. Through optimized surface treatment schemes and professional dimensional control, they ensured the product achieved a beautiful appearance while guaranteeing structural strength. Their R&D team showed excellent rapid response capabilities for new product launches.

Samuel Wright

Samuel Wright

Home Appliance Engineering Lead

The cold forging plan for home appliance copper alloy connectors provided by LCW was impressive. While ensuring product conductivity, they significantly improved part durability through the work-hardening effect of the cold forging process. LCW's perfect quality control system and strict incoming material inspection procedures provided a strong guarantee for our product reliability.

Emily Zhang

Emily Zhang

Power Adapter Manufacturing Director

LCW showed a superior technical level in the cold forging of power equipment aluminum alloy casings. They have systematically researched single-step forming technology for EMI shielding casings. Through professional mold structures and optimized process parameters, they ensured the product obtained ideal electromagnetic shielding effects and structural integrity. Their engineering team was able to quickly provide customized solutions for different customer design needs.

Brian Thompson

Brian Thompson

LED Lighting Technical Advisor

LCW displayed professional technical literacy in the cold forging of aluminum alloy radiator components. They have deep research into the integral forming process of heat sink fins. Through reasonable mold design and professional forming control, they ensured the product obtained optimal thermal performance and structural strength. LCW's strict production management process provided an important guarantee for performance consistency.

Sophia Liu

Sophia Liu

Electronic Equipment Service Manager

LCW showed stable quality performance in the cold forging of equipment connector copper alloy parts. They have perfect technical solutions for the cold forging of precision electronic components and were able to timely adjust process parameters when facing material property changes. LCW's professional after-sales service team provided reliable technical support for the smooth progress of our production plan.

Cold Forging FAQs


What is cold forging?

Cold forging is a precision forming process where pressure is applied to metal materials at room temperature to cause plastic deformation within a mold cavity, obtaining the desired shape and size. This process utilizes the cold work-hardening characteristics of metal to improve part strength and hardness during forming, making it especially suitable for mass production of high-precision, high-strength metal parts.

What are the main advantages of the cold forging process?

The cold forging process offers advantages such as high material utilization, stable dimensional accuracy, high production efficiency, and excellent mechanical properties. Parts formed by cold forging have good surface quality, significantly increased strength and hardness, and can achieve near-net shaping, reducing subsequent machining steps and drastically lowering production costs.

Which materials are suitable for cold forging?

Materials suitable for cold forging include low carbon aluminum, aluminum alloy, copper and copper alloys, aluminum and aluminum alloys, etc. When selecting materials, one must consider their plasticity, deformation resistance, and work-hardening characteristics; among them, low carbon aluminum with a carbon content below 0.25% and pure copper possess the best cold forging performance.

What level of dimensional precision can cold forged parts achieve?

The dimensional accuracy of cold forged parts can typically reach IT8-IT10 grades, with precision cold forged parts reaching up to IT7. Length tolerance can be controlled within ±0.1mm, diameter tolerance can reach ±0.05mm, and surface roughness Ra values can reach 1.6μm or lower.

What is the life of cold forging molds?

Cold forging mold life is influenced by material, structure, and process parameters. Typically, the mold life for aluminum alloy cold forged parts can reach 100,000-500,000 pieces, and mold life for aluminum parts is 50,000-200,000 pieces. Using premium mold steels, optimizing mold structure, and surface treatment technologies can significantly improve mold service life.

What are the design points for the cold forging process?

Cold forged part design should consider factors such as draft angles, fillet radii, and cross-section transitions. Reasonable structural design should avoid sharp corners, deep holes, and abrupt cross-sections to guarantee smooth metal flow, reduce stress concentration, and ensure mold life and part quality.

What is the main difference between cold forging and hot forging?

Cold forging is performed at room temperature, resulting in high product precision, good surface quality, and work-hardening effects. Hot forging is performed above the recrystallization temperature, requiring less forming force and enabling the processing of more complex shapes, but product precision and surface quality are relatively poorer, and oxidation scale is produced.

What are common defects in cold forged parts?

Common defects include folds, cracks, and underfilling.  These defects mainly stem from unreasonable mold design, insufficient lubrication, or improper process parameter settings. They can be effectively avoided by optimizing mold structure, improving lubrication conditions, and precisely controlling process parameters.

What post-processing is done for cold forged parts?

Cold forged parts usually require annealing to eliminate internal stresses and may also undergo subsequent processes such as finishing, machining, and surface treatment according to requirements. Reasonable post-processing can further enhance the dimensional accuracy and service performance of the parts.

What applications does cold forging have in the automotive industry?

In the automotive industry, cold forging is widely used to manufacture key components such as transmission shafts, constant velocity joints, fasteners, and transmission parts. These parts require high strength, high precision, and good fatigue performance, all of which the cold forging process can fully meet.

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Customers

6000 +

Processed Parts

10000000 +
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